Solution for Caustic Recovery Plant (CRP)

Skid Mounted Compact Evaporators

Caustic Recovery Plants (CRP)

Mercerisation is a finishing process in the textile industry where the textile fibers are treated under tensile stress with caustic soda. Large quantities of diluted caustic soda (weak lye) are a waste product of this process. Caustic Recovery Plants (CRP) can turn a very large proportion of this weak lye into reusable concentrated caustic soda (strong lye).

For the diverse requirements of our valued clients, we manufacture and supply the finest quality array of Caustic Recovery Plants. Developed in accordance with the quality standards, these plants are manufactured using premium quality raw material and advanced technology.

Caustic Recovery Plants for Textile Industry

Caustic Soda Recovery Plants for Textile Industry separate the wash liquor from mercerizer into strong lye and vapor condensate. The condensate can be used for pre-washing and the caustic soda can be reused in the mercerizing process once again. Creative Solution has successfully designed, fabricated and commissioned such installations in India.

Advantages

  • Caustic soda (weak lye) used can be recovered
  • Strong lye recovered can be cleaned with hydrogen peroxide
  • Vapour condensate has a low pH-value (can be used in other processes, e.g. washing in the mercerizing machine, bleaching)
  • Ensuring minimum loss of caustic through condensate and complies with pollution control standard.
  • Plant is highly energy efficient (the hot water generated is used)
  • Sustainability in the mercerization process
  • Return on investment (Payback-time) less than six months

Features

  • No alkaline waste water from mercerizing machine
  • No contamination of the heating steam condensate
  • Environmental protection
  • Complete automated plant.
  • Skid mounted so save site activities
  • Reduced erection and piping cost at site.
  • Low structure cost
  • Specially design level transferring system.
  • Low operating manpower required.
  • Low maintainace due to smooth operation.
  • Data Login system for all parameter record and analysis

 

We are supplying 5 KLD, 10 KLD, 25 KLD, 50 KLD, 75 KLD, 100 KLD, 150 KLD, 200 KLD, 250 KLD & > 250 KLD CRP System in Textile Industries.

 

Return on investment calculation Caustic Recovery Plant (100KLD)

Present Condition Costing without CRP

Payback after Installing CRP